كارآموزي در كارگاه ريخته گري (كاسپين پلاست)

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كارآموزي در كارگاه ريخته گري (كاسپين پلاست)
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شركت) 1
<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
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<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
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حرارتي 3
<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
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<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
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پرآلياژي در كوره هاي القايي 10
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<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
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<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
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گوگرد زدايي چدن 21
<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
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كوره هاي القائي 23
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روبي و پخت جداره نسوز كوره هاي ذوب القايي 25
<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
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mso-bidi-font-family:Lotus'>
<span style='font-size:16.0pt;
mso-ansi-font-size:14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'>زمينه هاي
فعاليت
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Wingdings;mso-fareast-font-family:Wingdings;mso-bidi-font-family:Wingdings'>v
<span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;font-family:
"B Zar"' lang='AR-SA'> = مدلسازي <span dir='LTR' style='font-size:14.0pt;mso-bidi-font-size:16.0pt;
line-height:150%;mso-bidi-font-family:"B Zar"'>–<span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;
font-family:"B Zar"' lang='AR-SA'> ريخته گري قطعات
فولادي <span dir='LTR' style='font-size:14.0pt;mso-bidi-font-size:16.0pt;line-height:150%;mso-bidi-font-family:
"B Zar"'>–<span style='font-size:16.0pt;mso-ansi-font-size:
14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'> ريخته گري قطعات چدني<span dir='LTR' style='font-size:14.0pt;mso-bidi-font-size:16.0pt;line-height:150%;
mso-bidi-font-family:"B Zar"'>–<span style='font-size:16.0pt;
mso-ansi-font-size:14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'> ماشين كاري <span dir='LTR' style='font-size:14.0pt;mso-bidi-font-size:16.0pt;line-height:150%;
mso-bidi-font-family:"B Zar"'>–<span style='font-size:16.0pt;
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<span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;font-family:
"B Zar"' lang='AR-SA'>تعداد پرسنل = 25 نفر
كارشناس = 3 نفر
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<span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;font-family:
"B Zar"' lang='AR-SA'>تجهيزات ذوب = كوره القايي فركانس متوسط باظرفيت <span dir='LTR' style='font-size:14.0pt;mso-bidi-font-size:16.0pt;
line-height:150%;mso-bidi-font-family:"B Zar"'> 3500<span style='font-size:16.0pt;mso-ansi-font-size:
14.0pt;line-height:150%;font-family:"B Zar"'> <span dir='LTR' style='font-size:14.0pt;mso-bidi-font-size:
16.0pt;line-height:150%;mso-bidi-font-family:"B Zar"'>Ky<span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;
line-height:150%;font-family:"B Zar"'>
<span dir='LTR' style='font-size:14.0pt;mso-bidi-font-size:16.0pt;line-height:150%;mso-bidi-font-family:
"B Zar"'>–<span style='font-size:16.0pt;mso-ansi-font-size:
14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'> كوره القايي فركانس متوسط با ظرفيت 1 تن .
<p class='MsoNormal' dir='RTL' style='margin-right:0cm;text-align:justify;
text-justify:kashida;text-kashida:10%;text-indent:0cm;mso-text-indent-alt:0cm;
line-height:150%;mso-list:l3 level1 lfo2;tab-stops:list 32.4pt'><span style='font-size:14.0pt;mso-bidi-font-size:16.0pt;line-height:150%;font-family:
Wingdings;mso-fareast-font-family:Wingdings;mso-bidi-font-family:Wingdings'>v
<span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;font-family:
"B Zar"' lang='AR-SA'>مجموعه تجهيزات متالوگرافي شامل پوليش و اچ نمونه ها .
<span style='font-size:18.0pt;
mso-ansi-font-size:14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'>آزمايشگاه مكانيكي
<p class='MsoNormal' dir='RTL' style='margin-right:0cm;text-align:justify;
text-justify:kashida;text-kashida:10%;text-indent:0cm;mso-text-indent-alt:0cm;
line-height:150%;mso-list:l2 level1 lfo3;tab-stops:list 32.4pt'><span style='font-size:14.0pt;mso-bidi-font-size:16.0pt;line-height:150%;font-family:
Wingdings;mso-fareast-font-family:Wingdings;mso-bidi-font-family:Wingdings'>v
<span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;font-family:
"B Zar"' lang='AR-SA'>دستگاه تست كشش : به منظور اندازه گيري استحكام كشش ،‌مقاومت تسليم ،
درصد افزايش طول
<p class='MsoNormal' dir='RTL' style='margin-right:0cm;text-align:justify;
text-justify:kashida;text-kashida:10%;text-indent:0cm;mso-text-indent-alt:0cm;
line-height:150%;mso-list:l2 level1 lfo3;tab-stops:list 32.4pt'><span style='font-size:14.0pt;mso-bidi-font-size:16.0pt;line-height:150%;font-family:
Wingdings;mso-fareast-font-family:Wingdings;mso-bidi-font-family:Wingdings'>v
<span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;font-family:
"B Zar"' lang='AR-SA'>دستگاه تست ضربه : به منظور اندازه گيري مقاومت به ضربه قطعات
<span style='font-size:19.0pt;mso-ansi-font-size:14.0pt;line-height:150%;font-family:
"B Zar"' lang='AR-SA'>آزمايشات غير مخرب
<p class='MsoNormal' dir='RTL' style='margin-right:0cm;text-align:justify;
text-justify:kashida;text-kashida:10%;text-indent:0cm;mso-text-indent-alt:0cm;
line-height:150%;mso-list:l1 level1 lfo4;tab-stops:list 32.4pt'><span style='font-size:14.0pt;mso-bidi-font-size:16.0pt;line-height:150%;mso-bidi-font-family:
"Times New Roman"'>1.
<span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;font-family:
"B Zar"' lang='AR-SA'>اولترا سونيك : به منظور بررسي عيوب داخلي قطعه .
<p class='MsoNormal' dir='RTL' style='margin-right:0cm;text-align:justify;
text-justify:kashida;text-kashida:10%;text-indent:0cm;mso-text-indent-alt:0cm;
line-height:150%;mso-list:l1 level1 lfo4;tab-stops:list 32.4pt'><span style='font-size:14.0pt;mso-bidi-font-size:16.0pt;line-height:150%;mso-bidi-font-family:
"Times New Roman"'>2.
<span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;font-family:
"B Zar"' lang='AR-SA'>تست <span dir='LTR' style='font-size:14.0pt;mso-bidi-font-size:16.0pt;line-height:150%;mso-bidi-font-family:
"B Zar"'> PT<span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;
font-family:"B Zar"' lang='AR-SA'>: به منظور بررسي
تركهاي سطحي .
<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
text-kashida:10%;line-height:150%'><span style='font-size:16.0pt;
mso-ansi-font-size:14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'>
<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
text-kashida:10%;line-height:150%'><span style='font-size:19.0pt;
mso-ansi-font-size:14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'>
<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
text-kashida:10%;line-height:150%'><span style='font-size:19.0pt;
mso-ansi-font-size:14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'>
<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
text-kashida:10%;line-height:150%'><span style='font-size:19.0pt;
mso-ansi-font-size:14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'>آزمايشگاه
عمليات حرارتي :
<span style='font-size:16.0pt;
mso-ansi-font-size:14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'>تجهيزات كارگاهي
<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
text-kashida:10%;line-height:150%'><span dir='LTR' style='font-size:14.0pt;
mso-bidi-font-size:16.0pt;line-height:150%;mso-bidi-font-family:"B Zar"'>A <span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;
font-family:"B Zar"' lang='AR-SA'>‌ ) كوره عمليات حرارتي با ظرفيت <span dir='LTR' style='font-size:14.0pt;mso-bidi-font-size:16.0pt;line-height:150%;
mso-bidi-font-family:"B Zar"'>4/5m3<span style='font-size:
16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'> <span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;
font-family:"B Zar"' lang='AR-SA'>همراه با حمام آب و سيستم سيركولاسيون .
<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
text-kashida:10%;line-height:150%'><span dir='LTR' style='font-size:14.0pt;
mso-bidi-font-size:16.0pt;line-height:150%;mso-bidi-font-family:"B Zar"'>B<span style='font-size:16.0pt;
mso-ansi-font-size:14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'> ) دستگاه شات بلاست
<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
text-kashida:10%;line-height:150%'><span dir='LTR' style='font-size:14.0pt;
mso-bidi-font-size:16.0pt;line-height:150%;mso-bidi-font-family:"B Zar"'>D<span style='font-size:16.0pt;
mso-ansi-font-size:14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'> ) جرثقيل ( <span dir='LTR' style='font-size:14.0pt;mso-bidi-font-size:16.0pt;line-height:150%;
mso-bidi-font-family:"B Zar"'>2-3-6/5
ton<span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;font-family:
"B Zar"' lang='AR-SA'> ) <span dir='LTR' style='font-size:14.0pt;mso-bidi-font-size:16.0pt;line-height:150%;mso-bidi-font-family:
"B Zar"'>C<span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;font-family:
"B Zar"' lang='AR-SA'> ) <span dir='LTR' style='font-size:14.0pt;mso-bidi-font-size:16.0pt;line-height:150%;mso-bidi-font-family:
"B Zar"'>Plan <span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;
font-family:"B Zar"' lang='AR-SA'> توليد گاز <span dir='LTR' style='font-size:14.0pt;mso-bidi-font-size:16.0pt;line-height:150%;mso-bidi-font-family:
"B Zar"'>CO2<span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;font-family:
"B Zar"'> <span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;
font-family:"B Zar"' lang='AR-SA'>
<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
text-kashida:10%;line-height:150%'><span dir='LTR' style='font-size:14.0pt;
mso-bidi-font-size:16.0pt;line-height:150%;mso-bidi-font-family:"B Zar"'>E<span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;
font-family:"B Zar"' lang='AR-SA'>‌) سنگهاي آويز ( شناور ) و سنگهاي ميزي
<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
text-kashida:10%;line-height:150%'><span dir='LTR' style='font-size:14.0pt;
mso-bidi-font-size:16.0pt;line-height:150%;mso-bidi-font-family:"B Zar"'>F <span style='font-size:16.0pt;
mso-ansi-font-size:14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'> ) آمياب وكلوخه كوب و
تجهيزات انتخاب ماسه و بونكر نگهداري ماسه .
<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
text-kashida:10%;line-height:150%'><span style='font-size:16.0pt;
mso-ansi-font-size:14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'>تجهيزات مدلسازي
:<span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;
line-height:150%;font-family:"B Zar"' lang='AR-SA'>
<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
text-kashida:10%;line-height:150%'><span dir='LTR' style='font-size:14.0pt;
mso-bidi-font-size:16.0pt;line-height:150%;mso-bidi-font-family:"B Zar"'>A <span style='font-size:16.0pt;
mso-ansi-font-size:14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'> ) پنج كاره
<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
text-kashida:10%;line-height:150%'><span dir='LTR' style='font-size:14.0pt;
mso-bidi-font-size:16.0pt;line-height:150%;mso-bidi-font-family:"B Zar"'>B<span style='font-size:16.0pt;
mso-ansi-font-size:14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'> ) اره فلكه
<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
text-kashida:10%;line-height:150%'><span dir='LTR' style='font-size:14.0pt;
mso-bidi-font-size:16.0pt;line-height:150%;mso-bidi-font-family:"B Zar"'>C<span style='font-size:16.0pt;
mso-ansi-font-size:14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'> ) دستگاه خراطي
<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
text-kashida:10%;line-height:150%'><span dir='LTR' style='font-size:14.0pt;
mso-bidi-font-size:16.0pt;line-height:150%;mso-bidi-font-family:"B Zar"'>D<span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;
font-family:"B Zar"' lang='AR-SA'>‌) ابزار آلات وتجهيزات پنوماتيك مانند فرز انگشتي
<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
text-kashida:10%;line-height:150%'><span dir='LTR' style='font-size:14.0pt;
mso-bidi-font-size:16.0pt;line-height:150%;mso-bidi-font-family:"B Zar"'>E<span style='font-size:16.0pt;
mso-ansi-font-size:14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'> ) دريل
<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
text-kashida:10%;line-height:150%'><span dir='LTR' style='font-size:14.0pt;
mso-bidi-font-size:16.0pt;line-height:150%;mso-bidi-font-family:"B Zar"'>F<span style='font-size:16.0pt;
mso-ansi-font-size:14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'> ) عمود بٌر
<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
text-kashida:10%;line-height:150%'><span style='font-size:16.0pt;
mso-ansi-font-size:14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'>بطور كل مراحل
كار در اين كارخانه بدين صورت است كه قالبگيري اصلي ،‌بوسيله ماسه <span dir='LTR' style='font-size:14.0pt;mso-bidi-font-size:16.0pt;line-height:150%;
mso-bidi-font-family:"B Zar"'>CO2<span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;
font-family:"B Zar"' lang='AR-SA'> به همراه چسب
سيليكات سديم مي باشد كه در آزمايشگاه ذرات ماسه مناسب ومورد نظر را پيدا مي كنيم
و بعد با آنها قالب تهيه مي كنيم كه البته ماسه پشت اين قالبها ماسه سيليسي مي
باشد . از خود ماسه <span dir='LTR' style='font-size:14.0pt;mso-bidi-font-size:
16.0pt;line-height:150%;mso-bidi-font-family:"B Zar"'>CO2<span style='font-size:16.0pt;mso-ansi-font-size:
14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'> بعداز ذوب ريزي مي توان بعنوان ماسه پشت استفاده كرد <span dir='LTR' style='font-size:14.0pt;
mso-bidi-font-size:16.0pt;line-height:150%;mso-bidi-font-family:"B Zar"'>–<span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;
font-family:"B Zar"' lang='AR-SA'> از آنجايي كه
محصول عمده اين كارخانه والو بود ابتدا قالب آن را آماده كرده و سپس ماهپچه سازي
مي كرديم و از آنجايي كه خواص ماهپچه با ماسه متفاوت است پس نياز به چسب بيشتري
دارد . سپس ماهپچه را خشك كرده و درون قالب قرار مي داديم وبعد بوسيله گاز <span dir='LTR' style='font-size:14.0pt;mso-bidi-font-size:16.0pt;line-height:150%;
mso-bidi-font-family:"B Zar"'>CO2<span style='font-size:16.0pt;
mso-ansi-font-size:14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'>‌ اين قالب محكم
مي شد . حال قالب براي ذوب ريزي آماده است . دراين كارخانه والوهايي به قطر <span dir='LTR' style='font-size:14.0pt;
mso-bidi-font-size:16.0pt;line-height:150%;mso-bidi-font-family:"B Zar"'>20 in – 10 in – 8 in – b in – 4 in – 3 in –
2 in <span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;font-family:
"B Zar"' lang='AR-SA'> و با فشارهاي مختلف ( <span dir='LTR' style='font-size:14.0pt;mso-bidi-font-size:16.0pt;
line-height:150%;mso-bidi-font-family:"B Zar"'>1so psi – 300 psi – 1500 psi <span style='font-size:16.0pt;mso-ansi-font-size:
14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'> ) ساخته مي شدند .
<span style='font-size:16.0pt;mso-ansi-font-size:14.0pt;line-height:150%;font-family:
"B Zar"' lang='AR-SA'>حال مي خواهيم ذوب ريزي كنيم ولي قبل از آن مواد ذوب را كنترل مي كنيم
بطوري كه طبق درخواست از چه آلياژي استفاده كنيم بهتر است و چون اصول ذوب ريزي اين
كارخانه بيشتر مربوط به فولادهاي آلياژي مي شود بعدا در مورد عناصر افرودني به
مذاب مي نويسم .
<p class='MsoNormal' dir='RTL' style='text-align:justify;text-justify:kashida;
text-kashida:10%;line-height:150%'><span style='font-size:16.0pt;
mso-ansi-font-size:14.0pt;line-height:150%;font-family:"B Zar"' lang='AR-SA'>درمورد ذوب ، ما
ابتدا قراضه ها وبرگشتي ها را ذوب مي كنيم و از ذوب يك نمونه آناليز مي كنيم كه
جواب آن سريعا بايد به دست يكي از مهندسين برسد . سپس مهندس هم بوسيله تجربه و هم
علم آناليز ذوب اوليه را نگاه كرده و براي بدست آوردن خواص مورد نظر ذوب ميزان درصد
عناصر افزودني را تشخيص مي دهد .